VIKAS MODEL - Broaching Experts

VIKAS MODEL Vertical Broaching Machine

Vikas Model Vertical Broaching Machine Features

Highlights

Dual Push Start Button For Operator Safety
Broach tool auto return
Power failure recovery (Machine Start from same position where operation stopped)
Hard fixture bed plate
Lubrication pump timer based
Part Counter display
Proper control panel for easy operation
Easily tool stroke adjustment
Deep Chip carrier and easily removal
Low power consumption
Compact foot frame with high rigidity
Two Puller hanger with machine
Bed flash through coolant (optional)
Magnetic chip conveyor (optional)
Hydraulic Oil Air Cooler (optional)
Broach hanger (optional)
Laser Safety curtains (optional)

Overview, Features and Capabilities

Overview:

The VIKAS Model vertical broaching machine is designed to offer robust performance and precise operation in various industrial applications. With a broaching force ranging from 3 to 5 tons, it ensures efficient metal cutting and shaping capabilities suitable for a range of workpieces.

Features and Capabilities:

High Precision Broaching: The machine provides a reliable broaching force tailored to handle different materials and cutting requirements, ensuring consistent and accurate results.
Variable Stroke Length: Offering a flexible broaching stroke from 400 to 1000 mm, the VIKAS Model accommodates various workpiece sizes and shapes, making it versatile for different machining needs.
Sturdy Construction: Built with durability in mind, the machine’s robust construction and design ensure stability and longevity, capable of withstanding rigorous industrial environments.
User-Friendly Operation: Equipped with intuitive controls and safety features, the VIKAS Model facilitates easy setup and operation while prioritizing operator safety.
Versatile Applications: Suitable for a wide range of industries including automotive, aerospace, and manufacturing sectors, where precise and efficient metal cutting operations are crucial.

Key Specifications

Broaching Force: 3 – 5 Ton

Broaching Stroke: 400 – 1000 mm

“VIKAS MODLE” Vertical Broaching Machine Capacities

“VIKAS MODLE” Vertical Broaching Machine Capacities
Description	Capacity	VIKAS JUNIOR	VIKAS	VIKAS+	VIKAS++
Pulling Force	KN	30	40	50	50
Maximum Stroke/Tool Length	mm	400 / 600	600 / 800	800 / 1000	1000 / 1200
Cutting Speed	m/min.	1-4	1-4	1-4	1-4
Return Speed	m/min.	6	6	6	6
Bolster Hole Dia	mm.	40	60	60	60
Main Motor	Hp.	3	5	5	5
Coolant Motor	Lpm.	40	40	40	40

Application of “VIKAS Model” in Keyway Broaching

Application of VIKAS Model in Keyway Broaching

The VIKAS Model vertical broaching machine is particularly well-suited for several key applications, where its capabilities excel in providing efficient and precise solutions. Here are the common applications tailored for the VIKAS Model:

1. Keyway Broaching:

One of the primary applications of the VIKAS Model is keyway broaching. Keyways are essential in creating slots in shafts and hubs for securing keys, ensuring a precise fit and alignment. The machine’s ability to deliver consistent broaching force and variable stroke lengths (400 to 1000 mm) makes it ideal for producing accurate keyways in various workpiece materials.

2. Small Internal Diameter:

The machine’s compact design and precise control over broaching force and stroke length make it suitable for operations requiring broaching in small internal diameters. This capability ensures that intricate internal features, such as gears or couplings, can be machined accurately and efficiently.

3. Light Work:

Designed for light to medium-duty operations, the VIKAS Model is perfect for tasks that involve relatively smaller workpieces or where precise, controlled cutting forces are required. This capability enhances operator comfort and safety during operation, crucial for maintaining consistent production quality.

4. Batch Production:

The machine’s efficiency in setup and operation makes it well-suited for batch production environments. Whether producing a series of identical parts or varied components within a batch, the VIKAS Model ensures reliable performance and consistent quality output, optimizing manufacturing processes.

5. Operator Comfort and Safety:

The VIKAS Model incorporates features specifically aimed at enhancing operator comfort and safety, such as light broach tools and intuitive controls. This not only improves the working conditions for operators but also contributes to overall operational efficiency and safety compliance.