VIKAS WIDE Bed Broaching Machine
The VIKAS WIDE Bed Broaching Machine is a robust and highly efficient tool designed for precision machining in various industrial applications. This machine stands out in the broaching industry due to its impressive specifications and features, particularly its broaching force and stroke capabilities.
Broaching Force
One of the key strengths of the VIKAS WIDE Bed Broaching Machine is its broaching force, which ranges from 3 to 5 tons. This substantial force allows the machine to tackle tough and demanding broaching operations with ease. Broaching force is critical as it determines the machine’s ability to cut through hard materials and achieve precise, high-quality finishes. The VIKAS machine’s force range ensures that it can handle a wide variety of materials, from softer metals to harder alloys, making it versatile for different manufacturing needs.
Broaching Stroke
The broaching stroke of the VIKAS WIDE Bed Broaching Machine ranges from 800 to 1000 mm. This adjustable stroke length provides significant flexibility in the machining process. A longer stroke allows for deeper and more complex broaching operations, accommodating larger and more intricate components. The ability to adjust the stroke length ensures that the machine can be tailored to specific requirements, enhancing its utility for various applications and increasing overall productivity.
Design and Construction
The “wide bed” design of the VIKAS machine contributes to its stability and precision. A wider bed enhances the machine’s rigidity, which is crucial for maintaining accurate alignment and minimizing vibrations during broaching. This design aspect not only improves the machine’s performance but also extends its operational lifespan by reducing wear and tear.
Additionally, the VIKAS WIDE Bed Broaching Machine is engineered with user-friendly controls and advanced technology to streamline the broaching process. The machine is equipped with features that facilitate easy adjustments and consistent operation, ensuring that users can achieve optimal results with minimal downtime.
Applications
The VIKAS WIDE Bed Broaching Machine is well-suited for a variety of applications, including automotive, aerospace, and heavy machinery industries. Its ability to handle large and complex components makes it a valuable asset in manufacturing environments where precision and durability are paramount.
In summary, the VIKAS WIDE Bed Broaching Machine, with its 3 to 5 tons of broaching force and adjustable stroke length of 800 to 1000 mm, offers exceptional versatility and precision. Its robust design and advanced features make it an ideal choice for demanding machining tasks, providing reliable performance and efficiency across diverse industrial applications.
VIKASH WIDE BED BROACHING MACHINE
Wide Bed Broaching Machine
Features “Highlights”
- Wide Bed platform for Bigger Jobs
- Dual Push Start Button For Operator Safety
- Broach tool auto return
- Power failure recovery (Machine starts from the same position where operation stopped)
- Hard fixture bed plate
- Lubrication pump timer based
- Part Counter display
- Proper control panel for easy operation
- Easy tool stroke adjustment
- Deep Chip carrier and easy removal
- Low power consumption
- Compact foot frame with high rigidity
- Two Puller hangers with machine
- Bed flash through coolant (optional)
- Magnetic chip conveyor (optional)
- Hydraulic Oil Air Cooler (optional)
- Broach holder (optional)
- Laser Safety curtains (optional)
Table of Contents
Key Specifications
Broaching Force: 3 – 5 Tons
Broaching Stroke: 800 – 1000 mm
Wide Bed Vertical Broaching Machine Capacities
| Description | Capacity | VIKAS+ (Wide Bed) | VIKAS++ (Wide Bed) |
|---|---|---|---|
| Pulling Force | (KN) | 50 | 50 |
| Maximum Stroke / Tool Length | (mm) | 800 / 1000 | 1000 / 1200 |
| Bloster Bed Diameter | (mm) | 600 | 1000 |
| Cutting Speed | (m/min.) | 1 – 4 | 1 – 4 |
| Return Speed | (m/min.) | 6 | 6 |
| Bolster Hole Diameter | (mm) | 40 | 60 |
| Main Motor | (Hp) | 5 | 5 |
| Coolant Motor | (Lpm) | 40 | 40 |
Wide Bed Broaching Machine
Overview
The Vikas Wide Bed Broaching Machine is designed to handle medium-duty broaching tasks with precision and efficiency. This model is ideal for various industrial applications where consistent and accurate broaching operations are required.
Key Specifications
- Broaching Force: 3 – 5 Ton
- Broaching Stroke: 800 – 1000 mm
Features
- Robust Construction: The wide bed design ensures stability and durability, making it capable of handling high forces with minimal vibration.
- Precision Broaching: Designed to deliver consistent performance with accurate broaching, ensuring high-quality finishes on workpieces.
- Adjustable Stroke: The adjustable broaching stroke from 800 mm to 1000 mm provides flexibility for different broaching requirements.
- Ease of Operation: User-friendly controls and ergonomic design make it easy to operate, reducing operator fatigue and improving productivity.
- Versatility: Suitable for a wide range of materials and applications, making it a versatile addition to any workshop or manufacturing facility.
Applications
The Vikas Wide Bed Broaching Machine is ideal for industries such as:
- Automotive
- Aerospace
- Heavy machinery
- Precision engineering
Benefits
- Increased Productivity: High broaching force and adjustable stroke allow for efficient and rapid processing of workpieces.
- Cost-Effective: Durable construction and reliable performance reduce maintenance costs and downtime.
- Enhanced Quality: Consistent and precise broaching operations ensure high-quality output, meeting stringent industry standards.
Processing examples
